Tooling

Tooling

Metal is the basis of industry, and metal parts are an indispensable part of many devices and mechanisms. The production of metal products has an extremely ancient history, but the greatest development of the metallurgical industry occurred in the 20th century. The production of metallurgical products is divided into two main stages: the first is obtaining a metal alloy with the required composition, the second is providing a plastic metal alloy of the required shape.

Modern CNC tooling machine in action

Tooling overview

Since it is practically impossible to give the necessary exact shape to complex metal parts during the casting process, the next stage of production is the mechanical processing of the metal. There are several types of such metal processing: pressure, cutting, obtaining fixed connections: welding, soldering.

Pressure treatment is based on the effect of mechanical deformation on the metal structure. Pressing, drawing, rolling, forging, volumetric and sheet stamping are the main types of metal pressure processing.

The manufacturing plant "Bratslav" provides metal welding services using modern technological solutions that allow assembly and welding of units, metal structures weighing up to 15 tons.

The "Bratslav" plant performs all types of mechanical metal processing, guaranteeing high quality and accuracy. The technical capabilities of the plant allow us to produce high-quality metal parts and work with blanks weighing from 6 to 5,000 kilograms.

Overview of various industrial tooling machines

Creation of inseparable metal joints is carried out by two methods: soldering and welding

When soldering parts, solder is used, which melts and spreads between two parts of the product and solidifies and connects them. The connection by soldering does not require melting of the base metal and allows you to desolder different parts of the part if necessary. However, it is less reliable than welding. The latter makes it possible to form a stable interatomic connection between parts, is widely used in industry, in particular, engineering. The advantage of welding is a significant saving of metal and high reliability of such a connection. Pressure and fusion welding are distinguished.

Fusion welding - the formation of a welding bath of molten metals and their solidification with the formation of a weld. The following fusion welding methods are widely used: arc, electron beam, laser, electroslag, gas.

Pressure welding involves increasing the plasticity of the metal in the welding area, these parts are heated and compressed. The following methods of pressure welding are known: contact, diffusion, electro-sonic, friction, explosion, etc.

Close-up of industrial precision tooling machine

Leave a request for a free budget calculation

Tractor plowing a field during sunset, showcasing modern agricultural equipment and farming practices.

Metal cutting is a method that allows you to create metal products and parts of high precision and complexity.

The “Bratslav” plant offers several options for metal cutting: plasma, gas and with the use of a band saw. Mechanical processing of metal products also includes the following types of work:

  • Lathes - turning parts of the required shape;
  • Drilling - obtaining holes of the required diameter;
  • Boring - creation of high-precision holes in details of complex geometric shape;
  • Grinding - abrasive treatment of surfaces to smooth them;
  • Milling machines - allow you to create high-precision parts;
  • Planers - allow you to apply the necessary notches on the surface of the part, give it the appropriate shape;
  • Tooth processing - used for the creation and processing of toothed parts;
  • Punches - as a rule, they are used to create the necessary grooves in the structure of the part.
Industrial drill press in operation with wood shavings

Why Choose Professional Tooling?

  • Expert Knowledge and Compliance

    Professional designers ensure your cowshed meets all zootechnical, sanitary, and construction regulations, helping you avoid costly mistakes.

    Close-up of precision-engineered metal components
  • Energy-Efficient Designs

    Professional designs incorporate advanced climate control and energy-saving technologies that promote sustainability.

    Metal components designed for energy efficiency
  • Risk Mitigation

    Experience in the field allows us to foresee potential issues and prevent operational problems.

    Ensuring safety and quality in metal manufacturing
  • Tailored Solutions for Efficiency

    Customized design plans optimize workflows and technical processes, increasing productivity and reducing operational costs.

    Tailored metal processing and fabrication services

Please contact us for cooperation

Vector illustration of a customer service representative wearing a headset and working on a laptop

Head of the construction department

Svets Fedir

+48 724 345 950