Billets

Billets

Metal is the backbone of industry, and metal parts are an integral part of many devices and mechanisms. The production of metal products has an extremely long history, but the metallurgical industry saw its greatest development in the 20th century. The production of metallurgical products is divided into two main stages: the first is the production of a metal alloy of the required composition, and the second is the casting of a liquid metal alloy into the required shape when it solidifies.

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Tooling overview

Since it is virtually impossible to shape complex metal parts to the required precise shape during the casting process, the next stage of production is metal machining. There are several types of metal processing: pressure, cutting, and permanent joints such as welding and brazing. Pressure treatment is based on the effect of mechanical deformation on the metal structure. Pressing, drawing, rolling, forging, bulk and sheet stamping are the main types of metal processing. Mechanical processing of metal products also includes the following types of work:

  • • Drehmaschinen - Drehen von Teilen in der gewünschten Form;
  • • Bohren - Löcher mit dem erforderlichen Durchmesser herstellen;
  • • Bohren - Erstellung hochpräziser Löcher in Details mit komplexer geometrischer Form;
  • • Schleifen - abrasive Behandlung von Oberflächen, um sie zu glätten;
  • • Fräsmaschinen - ermöglichen die Herstellung hochpräziser Teile;
  • • Hobelmaschinen - ermöglichen es Ihnen, die erforderlichen Kerben auf der Oberfläche des Teils anzubringen und ihm die entsprechende Form zu geben;
  • • Zahnbearbeitung – wird zur Herstellung und Bearbeitung von Zahnteilen verwendet;
  • • Stempel – in der Regel werden sie verwendet, um die notwendigen Rillen in der Struktur des Teils zu erzeugen.
Overview of various industrial tooling machines

Creation of inseparable metal joints is carried out by two methods: soldering and welding

When soldering parts, solder is used, which, when melted, spreads between the two parts of the product, solidifies and connects them. Brazing does not require melting the base metal and allows you to unsolder different parts of the part if necessary. However, it is less reliable than welding. The latter makes it possible to form a stable interatomic bond between parts and is widely used in industry, particularly in mechanical engineering. The advantage of welding is significant metal savings and high reliability of such a connection. A distinction is made between pressure and fusion welding. Fusion welding involves the formation of a weld pool of molten metals and their solidification to form a weld. The following methods of fusion welding are widely used: arc, electron beam, laser, electroslag, and gas. Pressure welding involves increasing the plasticity of the metal in the welding zone; these parts are heated and compressed. The following pressure welding methods are known: contact, diffusion, electrosonic, friction, explosion, etc.

Close-up of industrial precision tooling machine

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Metal cutting is a method that allows you to create metal products and parts of high precision and complexity.

The “Bratslav” plant offers several options for metal cutting: plasma, gas and with the use of a band saw. Mechanical processing of metal products also includes the following types of work:

  • Lathes - turning parts of the required shape;
  • Drilling - obtaining holes of the required diameter;
  • Boring - creation of high-precision holes in details of complex geometric shape;
  • Grinding - abrasive treatment of surfaces to smooth them;
  • Milling machines - allow you to create high-precision parts;
  • Planers - allow you to apply the necessary notches on the surface of the part, give it the appropriate shape;
  • Tooth processing - used for the creation and processing of toothed parts;
  • Punches - as a rule, they are used to create the necessary grooves in the structure of the part.
Industrial drill press in operation with wood shavings

Why Choose Professional Tooling?

  • Expert Knowledge and Compliance

    Professional designers ensure your cowshed meets all zootechnical, sanitary, and construction regulations, helping you avoid costly mistakes.

    Close-up of precision-engineered metal components
  • Energy-Efficient Designs

    Professional designs incorporate advanced climate control and energy-saving technologies that promote sustainability.

    Metal components designed for energy efficiency
  • Risk Mitigation

    Experience in the field allows us to foresee potential issues prevent operational problems.

    Ensuring safety and quality in metal manufacturing
  • Tailored Solutions for Efficiency

    Customized design plans optimize workflows and technical processes, increasing productivity and reducing operational costs.

    Tailored metal processing and fabrication services

Please contact us for cooperation

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Head of the construction department

Svets Fedir

+48 724 345 950